M5 × 0.8 Tap Drill Size & Thread Specs

Everything for a M5 × 0.8 coarse pitch thread on one page: tap drill (4.2 mm), clearance holes, wrench and hex key sizes, and the nearest inch thread.

M5 × 0.8 · tap with
4.2 mm drill
.1654″
4.2 mm · 77% thread
Inch drill
#19 · .1660
Clearance
5.3 / 5.5 mm
Wrench
8 mm
Cap screw key
4 mm

Thread

Nominal size
M5 · .1969″
Pitch
0.8 mm · 31.7 TPI
Series
coarse
fine pitch
M5 × 0.5

Drilling

Tap drill
4.2 mm · .1654
Inch substitute
#19 · .1660
Close fit
5.3 mm
Normal fit
5.5 mm
Free fit
5.8 mm

Tools

Hex head (ISO 4017)
8 mm
Hex head (DIN 933)
8 mm
Socket head cap key
4 mm
Button head key
3 mm
Flat head key
3 mm

Nearest inch

Thread
#10-24
Major diameter
.1900″
Threads per inch
24
Tap drill
#25
Interchangeable
No

Not interchangeable means the threads look close but won't run together: forcing one into the other strips both.

Drill size by thread percentage

Larger drill, less thread, easier tapping. 75% is the usual target.

DrillDecimalmmThread
4.2 mm.16544.277%
#19.16604.2275%
4.3 mm.16934.367%
#18.16954.3167%
11/64.17194.3761%
#17.17304.3958%
4.4 mm.17324.458%
#16.17704.549%
4.5 mm.17724.548%

Neighboring sizes

Questions

What does M5 × 0.8 mean?
An ISO metric thread with a 5 mm major diameter and a 0.8 mm pitch (the distance from one thread crest to the next). It’s the coarse pitch for M5.
Can I use a #19 drill instead?
Usually. #19 is .1660″ against .1654″ for the 4.2 mm drill, which changes the thread engagement by a few percent at most.