M4 × 0.5 Tap Drill Size & Thread Specs

Everything for a M4 × 0.5 fine pitch thread on one page: tap drill (3.5 mm), clearance holes, wrench and hex key sizes, and the nearest inch thread.

M4 × 0.5 · tap with
3.5 mm drill
.1378″
3.5 mm · 77% thread
Inch drill
#29 · .1360
Clearance
4.3 / 4.5 mm
Wrench
7 mm
Cap screw key
3 mm

Thread

Nominal size
M4 · .1575″
Pitch
0.5 mm · 50.8 TPI
Series
fine
coarse pitch
M4 × 0.7

Drilling

Tap drill
3.5 mm · .1378
Inch substitute
#29 · .1360
Close fit
4.3 mm
Normal fit
4.5 mm
Free fit
4.8 mm

Tools

Hex head (ISO 4017)
7 mm
Hex head (DIN 933)
7 mm
Socket head cap key
3 mm
Button head key
2.5 mm
Flat head key
2.5 mm

Nearest inch

Thread
#8-32
Major diameter
.1640″
Threads per inch
32
Tap drill
#29
Interchangeable
No

Not interchangeable means the threads look close but won't run together: forcing one into the other strips both.

Drill size by thread percentage

Larger drill, less thread, easier tapping. 75% is the usual target.

DrillDecimalmmThread
#29.13603.4584%
3.5 mm.13783.577%
#28.14053.5766%
9/64.14063.5766%
3.6 mm.14173.662%
#27.14403.6653%
3.7 mm.14573.746%

Neighboring sizes

Questions

What does M4 × 0.5 mean?
An ISO metric thread with a 4 mm major diameter and a 0.5 mm pitch (the distance from one thread crest to the next). It’s the fine pitch for M4.
Can I use a #29 drill instead?
Usually. #29 is .1360″ against .1378″ for the 3.5 mm drill, which changes the thread engagement by a few percent at most.