M2 × 0.4 Tap Drill Size & Thread Specs

Everything for a M2 × 0.4 coarse pitch thread on one page: tap drill (1.6 mm), clearance holes, wrench and hex key sizes, and the nearest inch thread.

M2 × 0.4 · tap with
1.6 mm drill
.0630″
1.6 mm · 77% thread
Inch drill
1/16 · .0625
Clearance
2.2 / 2.4 mm

Thread

Nominal size
M2 · .0787″
Pitch
0.4 mm · 63.5 TPI
Series
coarse

Drilling

Tap drill
1.6 mm · .0630
Inch substitute
1/16 · .0625
Close fit
2.2 mm
Normal fit
2.4 mm
Free fit
2.6 mm

Nearest inch

Thread
#1-64
Major diameter
.0730″
Threads per inch
64
Tap drill
#53
Interchangeable
No

Not interchangeable means the threads look close but won't run together: forcing one into the other strips both.

Drill size by thread percentage

Larger drill, less thread, easier tapping. 75% is the usual target.

DrillDecimalmmThread
1/16.06251.5979%
1.6 mm.06301.677%
#52.06351.6174%
1.7 mm.06691.758%
#51.06701.757%

Neighboring sizes

Questions

What does M2 × 0.4 mean?
An ISO metric thread with a 2 mm major diameter and a 0.4 mm pitch (the distance from one thread crest to the next). It’s the coarse pitch for M2.
Can I use a 1/16 drill instead?
Usually. 1/16 is .0625″ against .0630″ for the 1.6 mm drill, which changes the thread engagement by a few percent at most.