M1.6 × 0.35 Tap Drill Size & Thread Specs

Everything for a M1.6 × 0.35 coarse pitch thread on one page: tap drill (1.25 mm), clearance holes, wrench and hex key sizes, and the nearest inch thread.

M1.6 × 0.35 · tap with
1.25 mm drill
.0492″
1.25 mm · 77% thread
Inch drill
3/64 · .0469
Clearance
1.7 / 1.8 mm

Thread

Nominal size
M1.6 · .0630″
Pitch
0.35 mm · 72.6 TPI
Series
coarse

Drilling

Tap drill
1.25 mm · .0492
Inch substitute
3/64 · .0469
Close fit
1.7 mm
Normal fit
1.8 mm
Free fit
2 mm

Nearest inch

Thread
#1-64
Major diameter
.0730″
Threads per inch
64
Tap drill
#53
Interchangeable
No

Not interchangeable means the threads look close but won't run together: forcing one into the other strips both.

Drill size by thread percentage

Larger drill, less thread, easier tapping. 75% is the usual target.

DrillDecimalmmThread
1.25 mm.04921.2577%
1.3 mm.05121.366%
#55.05201.3261%
#54.05501.445%

Neighboring sizes

Questions

What does M1.6 × 0.35 mean?
An ISO metric thread with a 1.6 mm major diameter and a 0.35 mm pitch (the distance from one thread crest to the next). It’s the coarse pitch for M1.6.
Can I use a 3/64 drill instead?
Usually. 3/64 is .0469″ against .0492″ for the 1.25 mm drill, which changes the thread engagement by a few percent at most.