#12-24 Tap Drill Size & Thread Specs

Everything for a #12-24 UNC thread on one page: tap drill (#16), clearance holes, wrench and hex key sizes, and the nearest metric thread.

#12-24 UNC · tap with
#16 drill
.1770″
4.5 mm · 72% thread
Metric drill
4.5 mm · .1772
Clearance
#2 / #1

Thread

Nominal size
#12 · 5.49 mm
Major diameter
.2160″
Threads per inch
24
Pitch
.0417″ · 1.058 mm
Series
UNC (coarse)
UNF version
#12-28

Drilling

Tap drill (75%)
#16 · .1770
Metric substitute
4.5 mm · .1772
Tap drill (≈50%)
#12 · .1890
Close fit
#2 · .2210
Free fit
#1 · .2280

Nearest metric

Thread
M5 × 0.8
Major diameter
5 mm
Pitch
0.8 mm
Tap drill
4.2 mm
Interchangeable
No

Not interchangeable means the threads look close but won't run together: forcing one into the other strips both.

Drill size by thread percentage

Larger drill, less thread, easier tapping. 75% is the usual target.

DrillDecimalmmThread
11/64.17194.3781%
#17.17304.3979%
4.4 mm.17324.479%
#16.17704.572%
4.5 mm.17724.572%
#15.18004.5767%
4.6 mm.18114.664%
#14.18204.6263%
#13.18504.757%
4.7 mm.18504.757%
3/16.18754.7653%
4.8 mm.18904.850%
#12.18904.850%
#11.19104.8546%

Neighboring sizes

Questions

What does #12-24 mean?
A #12 nominal diameter with 24 threads per inch. It’s the coarse (UNC) thread for that size; the fine version is #12-28.
Can I use a 4.5 mm drill instead of #16?
Usually. 4.5 mm is .1772″ against .1770″ for #16, which changes the thread engagement by a few percent at most. The thread-percentage table above shows exactly how much thread each nearby drill leaves.