#1-64 Tap Drill Size & Thread Specs

Everything for a #1-64 UNC thread on one page: tap drill (#53), clearance holes, wrench and hex key sizes, and the nearest metric thread.

#1-64 UNC · tap with
#53 drill
.0595″
1.51 mm · 67% thread
Metric drill
1.5 mm · .0591
Clearance
#48 / #46

Thread

Nominal size
#1 · 1.85 mm
Major diameter
.0730″
Threads per inch
64
Pitch
.0156″ · 0.397 mm
Series
UNC (coarse)
UNF version
#1-72

Drilling

Tap drill (75%)
#53 · .0595
Metric substitute
1.5 mm · .0591
Tap drill (≈50%)
1/16 · .0625
Close fit
#48 · .0760
Free fit
#46 · .0810

Nearest metric

Thread
M2 × 0.4
Major diameter
2 mm
Pitch
0.4 mm
Tap drill
1.6 mm
Interchangeable
No

Not interchangeable means the threads look close but won't run together: forcing one into the other strips both.

Drill size by thread percentage

Larger drill, less thread, easier tapping. 75% is the usual target.

DrillDecimalmmThread
1.5 mm.05911.569%
#53.05951.5167%
1/16.06251.5952%
1.6 mm.06301.649%
#52.06351.6147%

Neighboring sizes

Questions

What does #1-64 mean?
A #1 nominal diameter with 64 threads per inch. It’s the coarse (UNC) thread for that size; the fine version is #1-72.
Can I use a 1.5 mm drill instead of #53?
Usually. 1.5 mm is .0591″ against .0595″ for #53, which changes the thread engagement by a few percent at most. The thread-percentage table above shows exactly how much thread each nearby drill leaves.